HPC cone crusher
HPC cone crusher introduction
The introduction on the latest technology along with the development from the German HPC cone crusher crushing chamber by using a specific intergranular laminating and principles of design to match the speed , the selection of materials to achieve of crushing, crushing particle size uniformity . Two-way by way of the iron release iron cylinder enables smooth by means of the crushing chamber , and in the case occurred below iron and transient nausea vehicles , hydraulic power in the prime , automatic nesting . Hydraulic cone crusher equipment is currently the biggest copper processing business in the use of hydraulic cone crusher equipment.
HPC cone crusher structure
1, crusher main frame assembly: crusher main frame from the upper body and the lower frame body composition , both of which are connected by a hydraulic cylinder , there are wear-resistant lining and protective cover : upper body is welded , welded its catchy wear-resistant copper, the shelf is a whole body of steel castings .
2, the spindle assembly: the shelf body center wheel spindle and the main frame of the Yi small interference fit with cone assembly, axial and radial shaft opened lubrication holes .
3, the eccentric sleeve assembly: the eccentric sleeve which is installed with screws inside the high-lead bronze bushings ; the lower bolts installed by a large bevel gears and thrust bearings , thrust bearings on which the forgings , the next stop high lead bronze thrust bearing member ; further , the eccentric bushing is also equipped with the use of recombinant bolt member , mounted inside a lead filling and wear protection liner.
4, moving cone assembly: moving cone bolts connecting the upper plate assembly is secured to the lower fitted with spherical bearings, spherical steel tile can be matched with the inner sleeve is installed ; moving cone of high manganese steel external mounting system into a dynamic cone liner, the gap between the liner and its dynamic cone filling with epoxy ; moving up and down the cone is installed inside the high-lead bronze bushings.
5, fixed cone assembly: the upper part of the cone is mounted feed hopper ; internally fitted with large diameter bolts of high manganese steel liner wear, lining equally between fixed cone and its filling with epoxy ; outside the cone with the adjustment ring with trapezoidal thread .
6, the adjustment ring : adjustment ring is a component , the adjustment ring , clamping ring , cam followers and hydraulic motors and other components ; clamping ring has a trapezoidal thread, can be connected with the cone ; adjustment ring top with mainframe fixed pin and guide bar to prevent rotation of the adjustment ring in the main frame .
7, the unit lubrication devices : the oil tank , motor pumps, filters, cooling device and a control device components. For example , Yantai Xinhai Mining cone crusher machine uses two dry oil or water seals , dust and impurities can not make the body into the man-machine , ensuring a clean run edible vegetable oil .
8, the horizontal drive shaft assembly : a main drive motor power through belt wheel drives the horizontal axis of the small bevel gear drive large bevel gear and eccentric sleeve : the horizontal axis is the whole box of cast iron , with bolts fixed to the main frame .
9 , Hydraulic clamping frame and over the iron release: double- acting hydraulic cylinder so that the upper part of each component with adjustment ring crusher main frame is connected .
10, the adjustment mechanism assembly: a hydraulic motor driving the pinion , pinion drive on the adjustment cap ring gear to drive the rotation of the cone , the cone to be achieved between the liner and the movable adjusting cone liner and clearance purposes.
11, the hydraulic controller: controller including tank , pump motor , with an oil filter table , storage devices, control devices , pressure switches, safety devices , etc. ; beside the crusher and the terminal box is also equipped with a button control cabinet .
HPC cone crusher characteristics advantages
Compared to traditional cone crusher, HPC hydraulic cone crusher advantages are efficiency increased by 15%, production increased by 60%, more uniform grain size, high crushing ability, larger capacity, HPC cone crusher is more used for hard materials crushing, like river pebbles. The processing high content final product size is around 8mm, the whole production line is stable, final product shape is perfect, in full compliance with the mechanism of high-quality construction sand and gravel production requirements.
1. structural optimization , high efficiency: a unique fixed spindle , spindle rotation around the eccentric structure , optimized transmission components and internal structure design, equipment carrying capacity, installed power , small size , high efficiency, low noise.
2. full hydraulic adjustment, convenient and reliable : Use full hydraulic control, equipment safety clearance from the cavity to adjust and lock , all using hydraulic operation, more stable , reliable, easy to operate, reduce downtime , but also can achieve full automation.
3. hydraulic lubrication integration, automation control equipment : equipped with integrated hydraulic lubrication system and centralized automated intelligent control system , hydraulic lubrication saves input costs , while real-time monitoring of equipment status , to protect the safety and stable operation of the equipment , equipment operation more worry and effort.
4. laminated crushing, the material grain shape is good : the use of the material for laminated crushing principle crushing cavity through the optimization of the equipment and to improve the efficiency of laminated crushing , high crushing efficiency , the vulnerability of low wear, refined grain type cubic , high content of fine particles , improve product quality , reduce production costs of equipment and the entire system.
5. of a machine , cavity type conversion and flexible: Configure the secondary and tertiary crushing cavity , just replace the corresponding cavity liner and other small parts , between the cavity can be converted to meet the needs of secondary and tertiary crushing process to achieve a machine.
Application of HPC cone crusher
HPC cone crusher widely used in metallurgy, construction, utilities, transportation, chemical industry, building materials industry, suitable for crushing hard, medium-hard ores and rocks above, is a large stone factory and mining crushing the best equipment. Reliable structure, high efficiency, easy adjustment and economic characteristics. The device greatly improves the production capacity and crushing efficiency, but also to expand the range of applications and is today the mining construction industry alternative spring cone crusher and replace the general hydraulic cone crusher of the latest generation of products.
Common problems for Hydraulic Cone Crusher
The performance of ordinary hydraulic cone crusher acts as the reference for the performance of HPC series of cone crusher. As a composing unit of the production line, its performance can be influenced by other units like feeder, belt conveyor, vibrating screen, motor, transmission part and hopper, etc.Pay attention to the following factors which can influence the performance of Hydraulic Cone Crusher:
1. Choose right crushing cavity according to the materials to be crushed;
2. The feeding size should be right;
3. Materials are distributed equally around the crushing cavity;
4. Automatically control system is applied;
5. Discharge opening of cone crusher works normally;
6. The model of belt conveyor depends on the max. processing ability of the crusher;
7. Choose the right screen model for advance screening and closed screening.
The introduction on the latest technology along with the development from the German HPC cone crusher crushing chamber by using a specific intergranular laminating and principles of design to match the speed , the selection of materials to achieve of crushing, crushing particle size uniformity . Two-way by way of the iron release iron cylinder enables smooth by means of the crushing chamber , and in the case occurred below iron and transient nausea vehicles , hydraulic power in the prime , automatic nesting . Hydraulic cone crusher equipment is currently the biggest copper processing business in the use of hydraulic cone crusher equipment.
HPC cone crusher structure
1, crusher main frame assembly: crusher main frame from the upper body and the lower frame body composition , both of which are connected by a hydraulic cylinder , there are wear-resistant lining and protective cover : upper body is welded , welded its catchy wear-resistant copper, the shelf is a whole body of steel castings .
2, the spindle assembly: the shelf body center wheel spindle and the main frame of the Yi small interference fit with cone assembly, axial and radial shaft opened lubrication holes .
3, the eccentric sleeve assembly: the eccentric sleeve which is installed with screws inside the high-lead bronze bushings ; the lower bolts installed by a large bevel gears and thrust bearings , thrust bearings on which the forgings , the next stop high lead bronze thrust bearing member ; further , the eccentric bushing is also equipped with the use of recombinant bolt member , mounted inside a lead filling and wear protection liner.
4, moving cone assembly: moving cone bolts connecting the upper plate assembly is secured to the lower fitted with spherical bearings, spherical steel tile can be matched with the inner sleeve is installed ; moving cone of high manganese steel external mounting system into a dynamic cone liner, the gap between the liner and its dynamic cone filling with epoxy ; moving up and down the cone is installed inside the high-lead bronze bushings.
5, fixed cone assembly: the upper part of the cone is mounted feed hopper ; internally fitted with large diameter bolts of high manganese steel liner wear, lining equally between fixed cone and its filling with epoxy ; outside the cone with the adjustment ring with trapezoidal thread .
6, the adjustment ring : adjustment ring is a component , the adjustment ring , clamping ring , cam followers and hydraulic motors and other components ; clamping ring has a trapezoidal thread, can be connected with the cone ; adjustment ring top with mainframe fixed pin and guide bar to prevent rotation of the adjustment ring in the main frame .
7, the unit lubrication devices : the oil tank , motor pumps, filters, cooling device and a control device components. For example , Yantai Xinhai Mining cone crusher machine uses two dry oil or water seals , dust and impurities can not make the body into the man-machine , ensuring a clean run edible vegetable oil .
8, the horizontal drive shaft assembly : a main drive motor power through belt wheel drives the horizontal axis of the small bevel gear drive large bevel gear and eccentric sleeve : the horizontal axis is the whole box of cast iron , with bolts fixed to the main frame .
9 , Hydraulic clamping frame and over the iron release: double- acting hydraulic cylinder so that the upper part of each component with adjustment ring crusher main frame is connected .
10, the adjustment mechanism assembly: a hydraulic motor driving the pinion , pinion drive on the adjustment cap ring gear to drive the rotation of the cone , the cone to be achieved between the liner and the movable adjusting cone liner and clearance purposes.
11, the hydraulic controller: controller including tank , pump motor , with an oil filter table , storage devices, control devices , pressure switches, safety devices , etc. ; beside the crusher and the terminal box is also equipped with a button control cabinet .
HPC cone crusher characteristics advantages
Compared to traditional cone crusher, HPC hydraulic cone crusher advantages are efficiency increased by 15%, production increased by 60%, more uniform grain size, high crushing ability, larger capacity, HPC cone crusher is more used for hard materials crushing, like river pebbles. The processing high content final product size is around 8mm, the whole production line is stable, final product shape is perfect, in full compliance with the mechanism of high-quality construction sand and gravel production requirements.
1. structural optimization , high efficiency: a unique fixed spindle , spindle rotation around the eccentric structure , optimized transmission components and internal structure design, equipment carrying capacity, installed power , small size , high efficiency, low noise.
2. full hydraulic adjustment, convenient and reliable : Use full hydraulic control, equipment safety clearance from the cavity to adjust and lock , all using hydraulic operation, more stable , reliable, easy to operate, reduce downtime , but also can achieve full automation.
3. hydraulic lubrication integration, automation control equipment : equipped with integrated hydraulic lubrication system and centralized automated intelligent control system , hydraulic lubrication saves input costs , while real-time monitoring of equipment status , to protect the safety and stable operation of the equipment , equipment operation more worry and effort.
4. laminated crushing, the material grain shape is good : the use of the material for laminated crushing principle crushing cavity through the optimization of the equipment and to improve the efficiency of laminated crushing , high crushing efficiency , the vulnerability of low wear, refined grain type cubic , high content of fine particles , improve product quality , reduce production costs of equipment and the entire system.
5. of a machine , cavity type conversion and flexible: Configure the secondary and tertiary crushing cavity , just replace the corresponding cavity liner and other small parts , between the cavity can be converted to meet the needs of secondary and tertiary crushing process to achieve a machine.
Application of HPC cone crusher
HPC cone crusher widely used in metallurgy, construction, utilities, transportation, chemical industry, building materials industry, suitable for crushing hard, medium-hard ores and rocks above, is a large stone factory and mining crushing the best equipment. Reliable structure, high efficiency, easy adjustment and economic characteristics. The device greatly improves the production capacity and crushing efficiency, but also to expand the range of applications and is today the mining construction industry alternative spring cone crusher and replace the general hydraulic cone crusher of the latest generation of products.
Common problems for Hydraulic Cone Crusher
The performance of ordinary hydraulic cone crusher acts as the reference for the performance of HPC series of cone crusher. As a composing unit of the production line, its performance can be influenced by other units like feeder, belt conveyor, vibrating screen, motor, transmission part and hopper, etc.Pay attention to the following factors which can influence the performance of Hydraulic Cone Crusher:
1. Choose right crushing cavity according to the materials to be crushed;
2. The feeding size should be right;
3. Materials are distributed equally around the crushing cavity;
4. Automatically control system is applied;
5. Discharge opening of cone crusher works normally;
6. The model of belt conveyor depends on the max. processing ability of the crusher;
7. Choose the right screen model for advance screening and closed screening.